DISCOVER IR SUITE

Quality control system for brake disc coating with high speed Laser Metal Deposition (HS LMD). For R&D set up parameters and production Ok/NOK 24×7. Help industry compliance Euro7.

Datasheet

In-line quality
assurance system

for brake disc HS-LMD*
coating processes

*High Speed Laser Metal Deposition

Real time quality assurance of coating processes

Top OEMS relies on DISCOVER IR SUITE

Increase productivity and reduce CO2 emissions

HIGH SPEED
REAL TIME IN-LINE
MONITORING SYSTEM

Continuous monitoring
and process quality
assesment.

SOLUTION FOR BRAKE DISC
HS-LMD PROCESS

Real time quality
assessment.
Advance software
for monitoring and
process analysis.
Suitable for AI and self-
learning strategies.

Easy installation
and set up.
Adapted High Speed
Infrared imaging
camera.

ADVANCED SOFTWARE

Powerful analysis
tool AI based.

Detect and classify the
most common process
anomalies.

DISCOVER IR SUITE provides, in process, quality
assesment (Ok, NOk) of a brake disc coating process.

A specially adapted high speed IR images captures,
analyses and extracts key information from coating
processes in real time.

Mathematical treatment of the extracted information
allows to identify and classify most common process
deviations and instabilities in real time.

Infrared imaging captured by DISCOVER sensor.
Automatic background and NUC with buffered frames.
Frame rate 1kfps.
Logging capabilities.
Image segmentation.
Image features –core, halo… @ 1kHz: Visualization on 2D disk map.
Final score for classification (distance average).

MAIN BENEFITS

ADVANTAGE OF USING
DISCOVER IR SUITE

A unique system that guarantees
quality assurance in HS-LMD
brake discs coatings.

Real time classification of process deviations and instabilities:

Dirty & defect surface identification.
Powder flow rate.
Powder line bended.
Injectors blocked.
Linear speed variations (feed rate).
Nozzle misalignment.
Powder leak. Able to quantify the leak size.
Powder mass flow rate.
Tungsten Carbide content.

In-line quality
assurance system

for brake disc HS-LMD*
coating processes

*High Speed Laser Metal Deposition

Real time quality assurance of coating processes

Top OEMS relies on DISCOVER IR SUITE

Increase productivity and reduce CO2 emissions

HIGH SPEED
REAL TIME IN-LINE
MONITORING SYSTEM

Continuous monitoring
and process quality
assesment.

SOLUTION FOR BRAKE DISC
HS-LMD PROCESS

Real time quality
assessment.
Advance software
for monitoring and
process analysis.
Suitable for AI and self-
learning strategies.

Easy installation
and set up.
Adapted High Speed
Infrared imaging
camera.

ADVANCED SOFTWARE

Powerful analysis tool AI based.

Detect and classify the most common process anomalies.

DISCOVER IR SUITE provides, in process, quality assesment (Ok, NOk) of a brake disc coating process.

A specially adapted high speed IR images captures, analyses and extracts key information from coating processes in real time.

Mathematical treatment of the extracted information allows to identify and classify most common process deviations and instabilities in real time.

Infrared imaging captured by DISCOVER sensor.
Automatic background and NUC with buffered frames.
Frame rate 1kfps.
Logging capabilities.
Image segmentation.
Image features –core, halo… @ 1kHz: Visualization on 2D disk map.
Final score for classification (distance average).

MAIN BENEFITS

ADVANTAGE OF USING
DISCOVER IR SUITE

A unique system that guarantees quality assurance in HS-LMD brake discs coatings.

Real time classification of process deviations and instabilities:

Dirty & defect surface identification.
Powder flow rate.
Powder line bended.
Injectors blocked.
Linear speed variations (feed rate).
Nozzle misalignment.
Powder leak. Able to quantify the leak size.
Powder mass flow rate.
Tungsten Carbide content.

MAIN SPECIFICATIONS

COMPONENTS	Sensor head with embedded real-time processing electronics and connectors. Imaging lens. Software for system configuration and analysis. Infrared emmiter for initial focus and optical calibration.
PROCESS COMPATIBILITY	High speed LMD (Laser Metal Deposition) process.
OPTICS REQUIREMENTS	Optical path transparent to infrared radiation (above 1.1 um) from the process area to the optical port is required. *
DIMENSIONS / WEIGHT	84 mm x 60 mm x 42.5 mm / 0.5 kg
POWER SUPPLY	5 VDC, 10W
IMAGING LENS	According clients specifications and needs. Several optical configurations available – Manual focus.
MECHANICAL ENCLOSURE	IP67 housing with embedded waterblock for air/watercooling temperature estabilization.
MECHANICAL INTERFACE	C-mount thread with counterthread for tight adjustment.
INFRARED CAMERA	VPD PbSe camera, 64×64 pixels (pixel size: 50 microns). Sensitive in the MWIR (1-5 microns). Fully Digital and snapshot type ROIC.
COMMUNICATION INTERFACE	Gigabit Ethernet (M12 connector)
SOFTWARE	Discover software suite: Including both analysis software and production software.
MINIMUM REQUIREMENTS	PC with processor i5, RAM memory: 8 GB Hard disk available: 1 GB, O.S.: Windows 10 or later (32/64 bits)
OTHER FEATURES	2x digital input, 2x digital output (multiple functionalities) Process data logging.

*The performance of the system may be limited if additional optical components are installed in the optical path.

MAIN SPECIFICATIONS

COMPONENTS	Sensor head with embedded real-time processing electronics and connectors. Imaging lens. Software for system configuration and analysis. Infrared emmiter for initial focus and optical calibration.
PROCESS COMPATIBILITY	High speed LMD (Laser Metal Deposition) process.
OPTICS REQUIREMENTS	Optical path transparent to infrared radiation (above 1.1 um) from the process area to the optical port is required. *
DIMENSIONS / WEIGHT	84 mm x 60 mm x 42.5 mm / 0.5 kg
POWER SUPPLY	5 VDC, 10W
IMAGING LENS	According clients specifications and needs. Several optical configurations available – Manual focus.
MECHANICAL ENCLOSURE	IP65 housing with embedded waterblock for air/watercooling temperature estabilization.
MECHANICAL INTERFACE	C-mount thread with counterthread for tight adjustment.
INFRARED CAMERA	VPD PbSe camera, 64×64 pixels (pixel size: 50 microns). Sensitive in the MWIR (1-5 microns). Fully Digital and snapshot type ROIC.
COMMUNICATION INTERFACE	Gigabit Ethernet (M12 connector)
SOFTWARE	Discover software suite: Including both analysis software and production software.
MINIMUM REQUIREMENTS	PC with processor i5, RAM memory: 8 GB Hard disk available: 1 GB, O.S.: Windows 10 or later (32/64 bits)
OTHER FEATURES	2x digital input, 2x digital output (multiple functionalities) Process data logging.

*The performance of the system may be limited if additional optical components are installed in the optical path.

What is not measured cannot be controlled and what is not controlled cannot be improved

micin-financiadoUEnextgeneration-prtr-aei

New Infrared Technologies, within the framework of the ICEX Next Program, has had the support of ICEX and the co-financing of the European FEDER fund. The purpose of this support is to contribute to the international development of the company and its environment.

DISCOVER IR SUITE

In-line qualityassurance system

HIGH SPEED REAL TIME IN-LINE MONITORING SYSTEM

SOLUTION FOR BRAKE DISC HS-LMD PROCESS

ADVANCED SOFTWARE

MAIN BENEFITS

In-line qualityassurance system

HIGH SPEED REAL TIME IN-LINE MONITORING SYSTEM

SOLUTION FOR BRAKE DISC HS-LMD PROCESS

ADVANCED SOFTWARE

MAIN BENEFITS

MAIN SPECIFICATIONS

MAIN SPECIFICATIONS

What is not measured cannot be controlled and what is not controlled cannot be improved

In-line quality
assurance system

HIGH SPEED
REAL TIME IN-LINE
MONITORING SYSTEM

SOLUTION FOR BRAKE DISC
HS-LMD PROCESS

In-line quality
assurance system

HIGH SPEED
REAL TIME IN-LINE
MONITORING SYSTEM

SOLUTION FOR BRAKE DISC
HS-LMD PROCESS