DISCOVER IR SUITE
Quality control system for brake disc coating with high speed Laser Metal Deposition (HS LMD). For R&D set up parameters and production Ok/NOK 24×7. Help industry compliance Euro7.
for brake disc HS-LMD*
coating processes
*High Speed Laser Metal Deposition
Real time quality assurance of coating processes
Top OEMS relies on DISCOVER IR SUITE
Increase productivity and reduce CO2 emissions
Continuous monitoring
and process quality
assesment.
Powerful analysis
tool AI based.
Detect and classify the
most common process
anomalies.
DISCOVER IR SUITE provides, in process, quality
assesment (Ok, NOk) of a brake disc coating process.
A specially adapted high speed IR images captures,
analyses and extracts key information from coating
processes in real time.
Mathematical treatment of the extracted information
allows to identify and classify most common process
deviations and instabilities in real time.
ADVANTAGE OF USING
DISCOVER IR SUITE
A unique system that guarantees
quality assurance in HS-LMD
brake discs coatings.
Real time classification of process deviations and instabilities:
for brake disc HS-LMD*
coating processes
*High Speed Laser Metal Deposition
Real time quality assurance of coating processes
Top OEMS relies on DISCOVER IR SUITE
Increase productivity and reduce CO2 emissions
Continuous monitoring
and process quality
assesment.
Powerful analysis tool AI based.
Detect and classify the most common process anomalies.
DISCOVER IR SUITE provides, in process, quality assesment (Ok, NOk) of a brake disc coating process.
A specially adapted high speed IR images captures, analyses and extracts key information from coating processes in real time.
Mathematical treatment of the extracted information allows to identify and classify most common process deviations and instabilities in real time.
ADVANTAGE OF USING
DISCOVER IR SUITE
A unique system that guarantees quality assurance in HS-LMD brake discs coatings.
Real time classification of process deviations and instabilities:
COMPONENTS | Sensor head with embedded real-time processing electronics and connectors. Imaging lens. Software for system configuration and analysis. Infrared emmiter for initial focus and optical calibration. |
PROCESS COMPATIBILITY | High speed LMD (Laser Metal Deposition) process. |
OPTICS REQUIREMENTS | Optical path transparent to infrared radiation (above 1.1 um) from the process area to the optical port is required. * |
DIMENSIONS / WEIGHT | 84 mm x 60 mm x 42.5 mm / 0.5 kg |
POWER SUPPLY | 5 VDC, 10W |
IMAGING LENS | According clients specifications and needs. Several optical configurations available – Manual focus. |
MECHANICAL ENCLOSURE | IP67 housing with embedded waterblock for air/watercooling temperature estabilization. |
MECHANICAL INTERFACE | C-mount thread with counterthread for tight adjustment. |
INFRARED CAMERA | VPD PbSe camera, 64×64 pixels (pixel size: 50 microns). Sensitive in the MWIR (1-5 microns). Fully Digital and snapshot type ROIC. |
COMMUNICATION INTERFACE | Gigabit Ethernet (M12 connector) |
SOFTWARE | Discover software suite: Including both analysis software and production software. |
MINIMUM REQUIREMENTS | PC with processor i5, RAM memory: 8 GB Hard disk available: 1 GB, O.S.: Windows 10 or later (32/64 bits) |
OTHER FEATURES | 2x digital input, 2x digital output (multiple functionalities) Process data logging. |
*The performance of the system may be limited if additional optical components are installed in the optical path.
COMPONENTS | Sensor head with embedded real-time processing electronics and connectors. Imaging lens. Software for system configuration and analysis. Infrared emmiter for initial focus and optical calibration. |
PROCESS COMPATIBILITY | High speed LMD (Laser Metal Deposition) process. |
OPTICS REQUIREMENTS | Optical path transparent to infrared radiation (above 1.1 um) from the process area to the optical port is required. * |
DIMENSIONS / WEIGHT | 84 mm x 60 mm x 42.5 mm / 0.5 kg |
POWER SUPPLY | 5 VDC, 10W |
IMAGING LENS | According clients specifications and needs. Several optical configurations available – Manual focus. |
MECHANICAL ENCLOSURE | IP65 housing with embedded waterblock for air/watercooling temperature estabilization. |
MECHANICAL INTERFACE | C-mount thread with counterthread for tight adjustment. |
INFRARED CAMERA | VPD PbSe camera, 64×64 pixels (pixel size: 50 microns). Sensitive in the MWIR (1-5 microns). Fully Digital and snapshot type ROIC. |
COMMUNICATION INTERFACE | Gigabit Ethernet (M12 connector) |
SOFTWARE | Discover software suite: Including both analysis software and production software. |
MINIMUM REQUIREMENTS | PC with processor i5, RAM memory: 8 GB Hard disk available: 1 GB, O.S.: Windows 10 or later (32/64 bits) |
OTHER FEATURES | 2x digital input, 2x digital output (multiple functionalities) Process data logging. |
*The performance of the system may be limited if additional optical components are installed in the optical path.